Introduction: How Molecular Filtration Serves Oil & Gas
Molecular Filtration, Inc. delivers state-of-the-art filtration solutions tailored for the oil & gas industry. Our patented organophobic ceramic membranes enable unparalleled separation of hydrocarbons and contaminants from produced water without requiring phase changes or energy-intensive processes like distillation. By eliminating the need for excessive energy consumption, our technology ensures regulatory compliance, enhanced water reuse, and reduced operational costs. Backed by field-proven performance and rigorous lab validation, Molecular Filtration provides a highly efficient, cost-effective alternative to traditional separation methods.
Applications
Our advanced molecular filtration technology is revolutionizing oil & gas processes, with key applications including:
- Produced Water Treatment – Highly efficient removal of hydrocarbons, suspended solids, and non-polar organic contaminants, ensuring safe disposal or reuse.
- Hydrocarbon Separation – High-rejection filtration of oil fractions from water, improving recovery rates while minimizing waste.
- Enhanced Oil Recovery (EOR) Support – Maintaining optimal water quality for reinjection, boosting reservoir performance.
- Offshore & Onshore Processing – Robust filtration solutions designed for both offshore platforms and land-based production sites.
- Non-Polar Organic Dehydration – Efficient removal of non-polar contaminants without requiring phase change.
- Polar/Non-Polar Molecular Filtration – Selectively separating polar and non-polar molecules, increasing operational efficiency.
- Separation of Biological Non-Polar Organics – Effectively filtering out bacteria and other non-polar biological contaminants.
Field Work: Real-World Deployments and Results
Our technology has been successfully deployed in demanding oil & gas environments, delivering exceptional results:
- Offshore Oil Platforms – Ensuring compliance with stringent produced water discharge regulations.
- Onshore Processing Facilities – Achieving oil-in-water content below 5 mg/L, surpassing industry standards.
- Pilot-Scale & Full-Scale Operations – Demonstrating consistent performance across varied operational conditions, ensuring seamless scalability.
Lab Testing: Key Findings
Extensive laboratory studies have confirmed the superior performance of Molecular Filtration’s technology in oil & gas applications. Key findings include:
- Oil Rejection Efficiency: Over 99% removal of hydrocarbons from produced water.
- Total Suspended Solids (TSS) Reduction: Achieving TSS levels below regulatory limits.
- Membrane Fouling Resistance: Significantly enhanced membrane lifespan with minimal maintenance compared to conventional systems.
Technology Advantage: Why Molecular Filtration Outperforms Competitors
Molecular Filtration, Inc. offers a disruptive advantage over conventional separation technologies through:
- Organophobic Ceramic Membranes – Highly selective hydrocarbon filtration, allowing clean water to pass through efficiently.
- No Need for Energy-Intensive Phase Changes – Unlike distillation or evaporation, our membranes separate non-polar organics without requiring excessive heat or energy.
- Reduced Downtime & Maintenance – Extended membrane lifespan, lower cleaning frequency, and reduced operational disruptions.
- Scalability – Customizable solutions, from small-scale pilot tests to full-scale industrial operations.
- Environmental Compliance – Surpassing discharge limits for oil-contaminated water, ensuring sustainable operations.
Our next-generation filtration solutions enable oil & gas companies to maximize efficiency, achieve environmental compliance, and cut operational costs.
Contact us today to learn how Molecular Filtration can enhance your oil & gas operations.