Industrial Pilot Unit
Our Industrial Pilot Unit, model MFI-CRP-04, is a robust and versatile system designed for testing and optimizing advanced filtration processes using ceramic membranes. Ideal for industrial-scale applications, this unit supports operations across various industries and offers seamless integration into complex workflows.
Process Flow Diagram
The Industrial Pilot Unit is designed with two advanced Molecular Filtration housings to ensure superior filtration and separation efficiency. The diagram below illustrates the streamlined process flow:
Key Features:
- Dual Housing Setup: Increases filtration capacity and flexibility.
- Optimized Flow Path: Ensures maximum flux and recovery efficiency.
- Integrated Control Points: Includes pressure gauges, flow meters, and control valves for precise monitoring and adjustment.
- Scalable Design: Adaptable for different feed types and operational needs.
- Multi-functional Applications: Suitable for microfiltration (MF), ultrafiltration (UF), nanofiltration (NF), and Molecular Filtration (MIF) processes.
- Advanced Membrane Technology: Incorporates high-performance ceramic membranes capable of operating across a wide range of pH values (1-14) and temperatures (up to 90°C).
- Compact Design: Engineered for space efficiency and operational flexibility in industrial environments.
- Materials of Construction: All wetted parts are made from durable SUS304 stainless steel, ensuring long-lasting performance.
Specifications:
- Power Requirement: 220V, 60Hz, Single Phase, 1.2 KW.
- Operating Parameters:
- Pressure range: Designed for 2–4 bar operational pressure.
- Crossflow velocity: 3–5 m/s for effective filtration and concentration processes.
- Temperature range: 0–90°C for diverse industrial feed solutions.
- Membrane Type: Ceramic membranes (MFI-301940) with 1016 mm length and customizable pore sizes for application-specific requirements.
Applications:
The unit is well-suited for diverse industries, including:
- Wastewater Treatment: Removal of oils, heavy metals, and high COD/BOD substances.
- Pharmaceuticals and Biotech: Clarification and concentration of antibiotics, enzymes, and vitamins.
- Food and Beverage: Filtration of dairy products, alcoholic beverages, and natural extracts.
- Chemical Processing: Recovery and concentration of catalysts and polymers.
- Water Treatment: Desalination and purification of turbid surface water.
Testing and Customization:
The Industrial Pilot Unit supports membrane testing in real-time, enabling users to assess flux rates, temperature dependencies, and concentration factors under operational conditions. With an extensive range of pore and channel size options, it can be tailored to meet specific industrial needs.